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ATEX, Intrinsic Safety, Hazardous
Area & Explosive Atmospheres
(helpful information only, detailed reference
should be taken from an appropriate agency)
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ZONE |
HAZARD |
PROTECTION CONCEPTS |
0 |
In which an explosive gas/air mixture is continuously present for long periods |
Exia or Exs |
1 |
In which an explosive gas/air mixture is likely to occur in normal operation. |
Exd. Exe, Exib, Exp, Exia, Exs |
2 |
In which an explosive gas/air mixture is not likely to occur in normal operation. |
All concepts suitable for
Zone 0 & 1, ExN, ExO and Exq |
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METHOD OF PROTECTION |
PERMITTED ZONE
OF USE IN UK |
CODE LETTER
IEC, EX.., CENELEC, EEX |
General requirement |
- |
- |
Oil immersion |
2 |
o |
Pressurisation |
1 or 2 |
p |
Powder filling |
2 |
q |
Flameproof |
1 or 2 |
d |
Increased safety |
1 or 2 |
e |
Intrinsic safety |
* 0, 1 or 2 |
ia or ib |
Non-incendive |
2 |
n # |
Encapsulation |
1 or 2 |
m |
Special |
1 or 2 |
s |
* ia: Zone 0,1,2. ib: Zone 1,2. not Zone 0. # n: used locally in UK. |
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GAS # GROUP
CENELEC
EN 50 014, IEC |
REPRESENTATIVE GAS |
|
T Class / IEC 79-7 |
Max. surface temp ° C |
I * (mining) |
Methane |
|
T1 |
450 ° C |
IIA |
Propane |
|
T2 |
300 ° C |
IIB |
Ethylene |
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T3 |
200 ° C |
IIC |
Hydrogen |
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T4 |
135 ° C |
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T5 |
100 ° C |
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T6 |
85 ° C |
(CENELEC marking information - example [EEx ia] IIC T4) |
[ |
E |
Ex |
ia |
] |
IIC |
T4 |
Associated apparatus* |
Certified to the CENELEC standard |
Explosion protected |
Protection
concept (IS) |
Associated
apparatus* |
Apparatus
group
(gas group) |
Temperature
classification
(not Gp I) |
* (located in safe area and may be connected to hazardous area) |
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DEVICE GROUP |
DEVICE CATEGORY |
ZONE |
I |
M = mining |
– |
Mining |
M 1 |
– |
Pit gas &/or flammable dusts |
M 2 |
– |
II |
G = gas |
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Other areas |
1 G |
0, 1, 2 |
Explosive atmosphere |
2 G |
1, 2 |
|
3 G |
2 |
D is added after G in the certification class number |
D = dust |
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(i.e. GD) if device is dust category approved also |
1 D |
20, 21, 22 |
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2 D |
21, 22 |
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3 D |
22 |
Explanation of the categories:
1 - Very high safety = device safety must be guaranteed even in case of rare device failures,
e.g. simultaneous failure of two components.
2 - High safety = device safety must be guaranteed if frequent failures can be expected, e.g. failure of one component.
3 – Safe in normal operation = device safety must be guaranteed in normal operation.
Note: A number in brackets before device category designation signifies that the device meets the requirements of an additional category to the main one that is specified.
Example: II (1) 2G signifies that the device meets requirements for both
1 G and 2 G categories |
Flashpoint
This is the lowest temperature at which a liquid generates sufficient
vapour to support ignition. This vapour can be ignited in many ways
including temperature or energy (i.e. a spark)
Ignition Temperature
This is the lowest temperature at which the vapour will be ignited.
This defines the temperature class.
Classification of maximum surface temperatures of electrical apparatus (CENELEC)
Temp. Class |
Max. Surface Temp. |
T1 |
<450ºC |
T2 |
<300ºC |
T3 |
<200ºC |
T4 |
<135ºC |
T5 |
<100ºC |
T6 |
<85ºC |
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Apparatus Group (energy ignition)
All surface industry gases/vapours are classed as Group II gases.
Group II is divided into 3 sub groups:
IIA – High energy is required to ignite. Less intense explosion. (Propane)
IIB – Less energy is required to ignite. More intense explosion. (Ethylene)
IIC – Little energy is required to ignite. Most intense explosion. (Hydrogen)
Characteristics of some common flammable materials
Gas/Vapour |
Flashpoint |
Gas Group |
Ignition Temp. |
Temp. Class |
Acetone |
19ºC |
IIA |
535ºC |
T1 |
Butane |
-60ºC |
IIA |
365ºC |
T2 |
Heptane |
-4C |
IIA |
215ºC |
T3 |
Ethyl Methyl Ether |
37ºC |
IIB |
190ºC |
T4 |
Note: There is no connection between ignition energy and ignition temperature
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